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20th March 2005

ibd deliver the light fantastic!

Switched-on expert advice and guidance from ibd members Abigail Levin and David Brannock via the DTI’s Manufacturing Advisor Scheme (MAS) is enabling Sowerby Bridge lighting company, Zodion, to look to the future with confidence.

Zodion’s roots lie firmly in Yorkshire. Before a recent re-structuring, the business was known as Cableform, a well-known, well respected local company. The firm had been located in old mill buildings which had been converted into manufacturing units; accommodation far from ideal for a 21st century business.

In 2003, Cableform was re-branded and two dedicated divisions were established - Zodion Street Lighting Controls and Lumo Lighting, which provides low voltage lighting for caravans, motor homes and commercial vehicles. The next step was to move into modern premises.

Although a new site had been found, Managing Director John Fox explains that a lot of work was still required. "The premises were just a shell so we took the decision to bring in MAS specialists to help us with the move. Abigail and David were brilliant and got involved in many different aspects of our business, they particularly advised us on the best office and factory layout.

"Our timetable was very challenging but they helped us hit our target of fitting out the new building and moving within three months. The MAS specialists provided us with some excellent ideas that made the move seamless and relatively painless.

Our 62 employees have been involved throughout all the changes and were extremely supportive. They now enjoy a modern working environment, which has undoubtedly helped us grow our turnover, which is on target this year to reach £5m"

Lighting plays a vital role in keeping streets and roads safe and Zodion Lighting Controls has an unrivalled reputation in this field. Zodion manufactures an extensive range of high quality electronic photo control units and lamp ballasts for street and amenity lighting, and also has the capacity to provide lighting controls for highway signage applications.

John Fox said: "We pride ourselves on being an innovative company and are constantly investing in research to ensure our products are at the cutting edge of technology. For example, we are currently running trials on a new photocell, SmartCELL, to switch street lighting on and off. It has the capability to maintain an optimum power factor and provides greater efficiency and, as a result, greater cost savings.

"Innovation is also important in our Lumo Lighting division. Purchasers of caravans and mobile homes are ever more discerning and we place emphasis on providing fashionable, high performance, lighting designs. This, along with our reputation for quality, has made us a leading supplier of interior, low voltage lighting.

"We remain in close contact with David and Abigail, they now have an in-depth understanding of our business and we know we can trust them to provide us with very simple but effective sets of tools to help us continue to move the company forward.

"Their practical advice helped us reduce the levels of faults and defects and improved our use of equipment. They assisted to improve our stock turn with the introduction of an effective stock management process.

This was an important factor in enabling us to provide our customers with high levels of service. It is vital we have the right parts available in the right quantities at the right time. I cannot recommend them highly enough."

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